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Automotive Wire Harness Connector Terminal Assembly Robot High Speed Parallel Manipulator with Vision Sorting System

Basic Properties
Place of Origin: China
Brand Name: FDR
Model Number: FDR-M200
Trading Properties
Minimum Order Quantity: 1set
Price: USD 6558
Standard Packaging: Packing: Plastic film, wooden case. Packing size: 80 cm * 55 cm * 90 cm. Gross weigh: 90 kg
Delivery Time: 7-10 work days
Payment Terms: T/T
Supply Ability: 50 set/month
Product Summary
Automated robotic terminal insertion and pin alignment system for automotive electronic connectors, relays, and fuse boxes. 3-axis parallel manipulator delivers 4500 pcs/h speed with ±0.05mm pin-point accuracy.

Product Details

Highlight:

high speed pick and place robot

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vision sorting parallel manipulator

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automotive wire harness assembly robot

Payload Capacity: Up To 0.3 Kg
Weight: 60 Kg
Speed: 3000 -4500 Pcs/h
Positioning Accuracy: ±0.15 Mm To ±0.05 Mm
Working Radius: 200mm
Power Supply: 220v 50Hz
Product Description

Automotive Connector & Terminal High-Speed Assembly Workstation

Zero Pin Deformation  |  High-Yield Terminal Sorting  |  4,500 pcs/h Cycle Rate

Industry Challenge & Engineered Solution

Automotive wire harness connectors and multi-pin terminal blocks demand absolute straightness and zero contact deformation during high-speed feeding. Conventional vibratory tracks frequently bend tiny copper pins and cause assembly line jamming. The FDR-M200 Automotive Series utilizes a gentle multi-axis vibration plate paired with a 12.0MP visual inspection camera to verify pin straightness and orientation before the parallel manipulator picks and seats each terminal with ±0.05mm accuracy.

Key Engineered Advantages
  • Anti-Deformation Handling: Specially coated ESD polyurethane vibration bed prevents bending of micro-terminals and gold-plated pins.
  • Real-Time Pin Inspection: 12.0MP industrial CCD detects bent pins, pitch distance, and missing terminals prior to insertion.
  • High-Speed Terminal Loading: Up to 4,500 insertions per hour with synchronized multi-axis servo positioning.
  • 2.5L Auto-Refill Hopper: Stainless steel bulk reservoir feeds thousands of stamped terminals without manual intervention.
Technical Specifications
Specification Item Technical Value
Model / System FDR-M200 Automotive Series
Robot Kinematics 3-Axis High-Rigidity Parallel Delta Manipulator
Throughput Capacity 3,000 – 4,500 pcs/hour
Repeat Positioning Accuracy ±0.05 mm (Pin-Point Level)
Inspection Vision 12.0 MP Overhead CCD (Optional 1.3MP Flying Camera)
Working Range / Area Radius 200 mm (Active Area: 235 × 175 mm)
Flexible Feeder Dimensions 188 × 138 mm (Anti-Static Bed)
Bulk Hopper Capacity 2.5 Liters (Stainless Steel)
Air Supply & Power 0.5 – 0.7 MPa | AC 220V 50Hz, 1.0 kW
Machine Dimensions / Net Weight 610 × 345 × 685 mm | 60 kg
Applicable Automotive Components
  • Crimp terminals
  • Wire harness connector housings
  • Automotive fuse clips
  • Micro-relays
  • ECU sensor pins
  • Switch contacts
Overall Rating
4.7
★★★★★
★★★★★
Based on 50 reviews recently
5 star
67%
4 star
33%
3 star
0
2 star
0
1 star
0
All Reviews
  • E
    E*n
    Canada Apr 22.2026
    ★★★★★
    ★★★★★
    Great performance from the system integrated into our production line.
  • T
    T*s
    Canada Apr 14.2026
    ★★★★★
    ★★★★★
    After-sales response is fast, and they can resolve all issues efficiently
  • J
    J*r
    Canada Apr 7.2026
    ★★★★★
    ★★★★★
    Integrated with our line without any major headaches
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